all the complications: EPS & PVC foams, Carbon,
veneer
fatigue from hard use, EPS
compacted, separated
injecting Marine Urethane foam from
the sides. A plastic film forces the expanding foam down into the EPS,
filling crevices and gluing chunks back together
after the Urethane blobs are faired,
the inner Carbon cloth plus Herex PVC sheet foam are vacuum-bagged
Herex is feathered out and faired
veneer is vacuum-bagged into a layer
of 4oz fiberglass cloth
veneer emerges from the vacuum bag
veneer feathered out, then "glassed"
over with Carbon cloth, plus a sacrificial layer of fiberglass cloth
